Sonnax transmission products catalog canada wide parts. The k3 clutch pack was burned and it had gear ratio err. Ltd is the manufacturer and developer of the front wheel drive tf60sn transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Preliminary, it is required to check the wiring and electrics contacts. In aisin aw tf60sn, tf80sc and tf81sc applications the oil circuit between the clutch control valve and the adjuster is clutch apply oil. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt.
Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s. Jun 03, 2012 reassembly of a 2007 vw jetta 09g transmission. Koauto remanufactured 4 speed automatic transmission valve body for vw jetta golf beetle tested. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. This will resolve your flare concern if you do not have any other problems. Aisin warner tf60sn valve body vw, audi, mini cooper. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Be sure the valve is in the rest position as there is no spring. Click here to view pdf if the tech resource does not appear below.
Just got done putting it in reset the tcm with the following procedure i found on this site. Valve body issues are primarily valve to bore wear concerns where fluid is leaking from one side of a valve spool to another side, which may cause a plethora of issues, some noticeable and some not. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. The overall seal heights on these vary depending on application. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Fluid capacity and type, valve body and solenoids charts. The 09g uses linear valves attached to the solenoids, which have issues in terms of cross leaks or binding in the bore, causing the valve to hang up. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody. Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Lockup relay valve no lockup tcc slip engine stall use rubber mat to seal through passages shown with dotted. Valve body layouts such as those seen in this catalog are.
The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. These kits involve boring the aluminum and installing sleeves and valves. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. This kit also contains the updated torlon check balls, and the small screens found inside some worm tracks. First lets get a little background on these valve bodies and clutch control valves. Part 3 you noticing, so pay close attention to where they belong. This kit can be used in any of nine locations in five different valve body applications. Audi, jetta, passat, 09g09m atsg pdf online download. Remanufactured 09g valve bodies street smart transmission. The 09g09m 6speed automatic transmission is installed in the following. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester.
Fits all tf60sns see more info 4f27e fnr5 servo bore repair kit. Transmission repair manuals cvt re0f09a jf010e, diagrams, guides, tips and free download pdf instructions. This used to be your only choice when you found a worn vw valve body. Tf60sn 09g valve body gasket kit cascade transmission parts. Transmision automatica 09g tf60sn volkswagen jetta bora audi. Aisin aw tf60sn, tf80sc, tf81sc spring adjuster kit. The clutch apply oil opposes the solenoid oil and slows the stroke of the valve in response to clutch fill rate. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Sonnax aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m. It used to slipgrab from 12 and 23 so i went ahead and bought a rebuilt valve body from. Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn 09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sntf60sn. The solenoid that regulates that clutch to apply is the n282 solenoid. Our example was in the middle of the 5 steps figure 12. Valve body identification please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed.
Introduction 1st printing audi, jetta, passat, march. We strongly suggest having this gasket kit handy during anyall of these repairs. Zf suggests this be replaced on every valve body rr. Volkswagen transmission repair, rebuild or replacement 09g. Valve body repair kits tf60sn secondary reg valve kit 109. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments.
All 09g valve bodies are completely remanufactured. Middle valve body 09g shown 20 25 15 0 10 5 30 vacuum test vacuum lower side upper side b2 m1 engagement valve no engine braking in manual 1st note. Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. This transmission had delayed engagements when hot. Allows opening of aisin warner linear solenoids for 5 and 6 speed models. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up.
Another reason the valve body failure is the replacement of solenoids which exhausted their performance potential. This protocol insures that the customer gets the highest quality product each and every time. Accurate valve body identification is crucial as the styles do not interchange. Then it is required to change the entire valve body. In the vast majority of cases, these problems result from one of two things. The original design had a tendency to blow out causing the paper material to clog the valve body. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Replace the complete valve body with a new one from your local vw dealership. When the adjuster leaks, both clutch oil and fill rate are affected. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Aw6vwf1 large cans, remote cooler with switches part no. Spring installs into the case, followed by the thermal. We own atsg manual 09g djvu, pdf, doc, epub, txt formats.
Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sntf60sn. Use these dimensions to locate and mark two m5 tapped holes. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. With a transfer punch, mark the two holes which need. Mini cooper tf60sn transmission repair, rebuild or. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. Automatic transmission valve body for 9905 vw jetta golf mk4 beetle 01m325283a for. One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. Transmision automatica 09g tf60sn volkswagen jetta bora audi duration. Installing the wrong valve body will result in a lack of lubrication to the gear sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa 8008432600 8024639722. There are 4 styles of 09gk valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. This means it makes adjustments based on how you drive, thereby learning your driving style. Introduction 1st printing audi, jetta, passat, march, 2010. Transmission repair manuals cvt re0f09a jf010e rebuild.
159 1408 322 315 473 712 280 949 335 1342 475 368 1123 752 1453 77 88 1107 433 404 851 6 959 1250 3 777 1262 760 1117 11 165 13 889 1188